The concern with lexan is that a chemical called BPA may leak out of the plastic and that BPA might be a Bad Thing.
The story began when a solvent was used to clean mouse cages made of a lexan-like plastic. This apparently caused BPA to leach out. Then chromosomal abnormalities were found in the eggs of 40% of the mice. To me, this sounded bad, but very preliminary and quite distant from human health-- just something to keep an eye on.
Since then, the plastics industry has pounced all over the issue, denigrating this study and announcing that others following “internationally accepted standards” (?) have found that BPA does NOT leach out of lexan, BPA does NOT cause health problems in low doses, and BPA actually makes your children kinder, stronger, and smarter.
Okay, I made up the last bit, but the plastics industry web pages DO read like the usual smoking-is-healthy, acid-rain-is-a-myth, there-is-no-global-warming, strip-mining-is-fun-for-the-whole-family corporate propaganda. So I don’t give them any weight.
For an industry rant, look here. For an anti-industry rant, look here.
My personal bet is that both lexan and DEET (an even more popular bogeyman) are quite safe relative to, say, negotiating city traffic.
Eric